Route Costing and Predictive Maintenance

Watt Window helps manufacturers optimize production energy use to raise margins, boost uptime, and meet carbon reporting needs.

At ethanol plants, the biggest gains often come from visibility into grinders, fermenters, evaporators, and dryers that swing energy costs hour to hour.

We show you true energy costs and risks in near-real time, by job, customer, or shift, so you can act fast:

• Energy use visibility at 30-sec intervals, exposing the load patterns that drive steam balance, dryer fuel cost, and overall margin.
• Predictive maintenance SMS alerts that flag motors and fans drifting into higher energy draw before they push cost per gallon up.
• Practical web dashboard with kWh, dollars, CO₂e, alerts, and route totals to support cost resolution across milling, fermentation, and DDGS.
• Modular design that fits your existing MCCs and VFDs and installs quickly through any licensed industrial electrician.